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Lenokers/Services/Racking Services/Warehouse Layout Design

Fit more pallets into the building you already have

Warehouse layout design for operating warehouses across Oregon, Washington, California and beyond. Racking, aisles and flow, planned around your building.

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First layout in 24–48 hours

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Layout drawings and quotes are free

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Portland-based, serving OR, WA, CA and beyond

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4.9★★★★★

15 Google reviews ↗

Get your layout reviewed

A layout engineer replies within one business day.

20+

years installing racking

1,200+

racking installations completed

OR · WA · CA

our core service area, with projects beyond it

★ 4.9

Google rating from 15 reviews

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A wine warehouse laid out for 72 pallets and 2,088 cases

Before: site survey drawing of the empty wine warehouse, 134 by 99 feet, with field measurements and pallet notes handwritten on site Before
After: final pallet rack layout drawing with 82 rack sections, 72 pallet positions and 2,088 case positions After

Pallet positions

72

Case positions

2,088

Rack sections

82

“We ran out of rack space. I called Lenokers and they had exactly what we needed. Within 3 hours we had our racking.”

From a Google review by Nick Olson

Get my free layout

Free drawings and quotes · first layout in 24–48 hours

What you get back from a layout

01

To-scale layout drawing

Racking, aisles, docks and flow drawn on your building plan.

Printed layout drawing on a desk: a to-scale warehouse plan with a wall row and four back-to-back rows on the column lines, 12 ft 6 in aisles, 50 ft staging at the docks, rack schedule and Lenokers title block
02

Pallet-position count

How many positions you have now, and how many the new plan gives.

Printed pallet-position count: positions by zone, 1,248 in the current layout against 1,712 in the proposed layout, 37% more
03

Equipment list

The racking and accessories the plan needs, ready to quote.

Printed equipment list: 223 upright frames, 1,284 step beams and wire decks, anchors, spacers and protectors with sizes and quantities, ready to quote
04

Install plan in phases

An order of work that keeps you shipping while the layout changes.

Printed phased install plan: an eight-week schedule installing one zone at a time while the docks stay open

How it works

Walk-through within a day, drawing and quote in 24–48 hours

Day 1

You send what you have

Your part: dimensions or a drawing, pallet sizes and loads, a few photos.

Same or next day

Site walk-through

We check clear height, columns, doors, sprinklers and forklift paths.

24–48 hours later

Engineered drawing

Our engineers draw the layout and check it against code and your forklifts.

When you approve

Approve and get your quote

You approve the drawing and the quote follows right away — often with it.

⏱ Your total effort: one email, one walk-through, one approval.

Code & safety

Built to code, with the permit handled for you

Approved permit drawing on a desk: rack elevation with 18 inch sprinkler clearance, a section through back-to-back frames with the 6 inch flue, and the seismic anchor detail, stamped Approved by plan review
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Aisles that fit your forklifts

Widths set from your trucks’ specs, with clear routes to the exits.

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Fire code and high-pile storage

Flue spaces, sprinkler clearance and high-pile aisle rules built in.

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Seismic anchoring

Anchors planned to the seismic rules where your building is.

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Permit handled for you

We prepare the drawings and deal with the city and fire marshal for you.

Will it work for us?

01

You’ve run out of pallet positions

See what a new layout gains before you lease more space.

Floor plan of a full warehouse marked up in red pen: all 2,880 rack positions occupied, pallets standing in the aisles and stacked in front of the west exit, sticky note asking whether to lease more space
02

You’re moving into a new building

Lay it out before the racking is ordered or the lease is signed.

Shell plan of an empty new warehouse (32 ft clear, ESFR, column grid, 8 docks) with a first racking layout sketched in pencil: rows on the column lines, 13 ft aisles, 50 ft staging, sticky note: move-in in 6 weeks, layout first
03

Picking routes are too long

Put fast-moving products where the forklifts already are.

Floor plan of long racking rows open only at the ends, with the pick route from the A-items at the back traced in highlighter, about 370 ft each way, against about 55 ft from a proposed A-item location next to the docks

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Google reviews

Lenokers.com 4.9 / 5 17 Google reviews
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Warehouse layout design FAQ

Ask your question

or call 971-337-6608

How much does warehouse layout design cost?

It’s free. We draw your layout and prepare the quote at no charge.

How long does a warehouse layout take?

Usually a few days from your first call. We can often walk your building the same or next day, our engineers finish the drawing 24–48 hours after that, and the quote follows as soon as you approve it — often sent with the drawing.

What do I need to send you?

Whatever you have: building dimensions or an existing drawing, clear height, dock doors, pallet sizes and weights, and the forklifts you use. Existing drawings help, but you don’t need them to start.

Can you plan the change while we keep shipping?

Yes. The install plan is phased zone by zone, so the rest of the warehouse keeps working.

Will the new layout pass permits and inspection?

Yes — that is our job. We plan the layout to code and handle the permit for you, from the drawings to the fire marshal’s questions. No company can set the city’s review date, but we stay on it until you’re signed off.

How wide do forklift aisles need to be?

It depends on the truck: counterbalance forklifts need the widest aisles, reach trucks less, and very-narrow-aisle trucks the least. We size aisles from your trucks’ specs so no floor space is given away.

Do I have to buy the racking from Lenokers?

You don’t have to. We can design the layout on its own, and reuse your existing racking where it’s still sound. But splitting design, racking and install between companies is where most projects slip and cost more — with one team, the drawing, the parts and the crew match from day one.

Send your floor plan. Get a free layout drawing.

Send what you have — a floor plan, photos or just the building size. We take it from there.

Layout drawing and quote at no cost

Site walk-through, often the same or next day

Drawing ready 24–48 hours after the walk-through

Prefer to talk? Call 971-337-6608 · Mon–Fri 8am–5pm

Get your layout reviewed

A layout engineer replies within one business day.

Warehouse layout design in Oregon, Washington, California and beyond

Lenokers plans warehouse layouts as part of our pallet racking services, for operating warehouses across Oregon, Washington, California and beyond, from our team in Portland. A layout starts from your building: its clear height, column spacing, dock doors and sprinklers, and the way inventory moves from receiving to storage to shipping. The goal is simple: more pallet positions, shorter travel, and racking you can permit and install without stopping work. Before you lease more warehouse space, layout optimization often finds the room inside the building you already have.

Pallet rack layout and drawings

A pallet rack layout is your warehouse racking layout drawn on the building plan: every rack run, aisle, dock door and exit, with the number of pallet positions it gives. It is the drawing you compare quotes against, plan the install from and build the permit on — and at Lenokers the drawing and the quote are free.

Choosing the flow: U, I or L

Most warehouse floor plans follow one of three flows.
U-shaped: receiving and shipping share one side of the building, and goods loop through storage. It suits most mid-sized warehouses and keeps dock doors together.
I-shaped (flow-through): receiving at one end, shipping at the other. It suits high volumes of fast-moving goods.
L-shaped: receiving and shipping on adjacent walls, often where the building or the yard leaves no other choice.

Aerial views of the same warehouse laid out three ways: U-shaped with receiving and shipping on one wall, I-shaped with docks at opposite ends, and L-shaped with docks on two adjacent walls, arrows showing goods moving along the aisles Aerial views of the same warehouse laid out three ways: U-shaped with receiving and shipping on one wall, I-shaped with docks at opposite ends, and L-shaped with docks on two adjacent walls, arrows showing goods moving along the aisles

Aisle width against pallet count

Every foot of aisle is a foot of storage given up, so the forklifts you use set how dense the layout can be. Counterbalance trucks need the widest aisles, reach trucks less, and very-narrow-aisle trucks the least. Changing the truck can change the whole layout, and so can going higher: many buildings have clear height that the current racking never uses.

Views down three warehouse aisles: a counterbalance forklift turning in a 13 ft aisle, a reach truck in a 10 ft aisle and a very narrow aisle truck in a 6 ft aisle, giving 432, 504 and 648 pallet positions per level on the same floor Views down three warehouse aisles: a counterbalance forklift turning in a 13 ft aisle, a reach truck in a 10 ft aisle and a very narrow aisle truck in a 6 ft aisle, giving 432, 504 and 648 pallet positions per level on the same floor

Which racking fits the layout

Selective: many SKUs, every pallet reachable — standard density.
Double-deep: fewer SKUs, more pallets per aisle — higher density.
Push-back: several pallets of each SKU, last in, first out — higher density.
Drive-in: large quantities of the same product — the highest density.

Looking for a warehouse layout consultant?

If you are comparing warehouse design services, ask every warehouse design company you talk to what you get back (a drawing, a pallet count, an equipment list), how the design is priced, and whether you must buy the racking from them. Our answers are in the questions above. Once the layout is approved, our pallet rack installation team builds it, we take care of your high pile storage permit, and if you are changing buildings, our warehouse relocation services move your racking with you.