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Lenokers/Products/Warehouse Racks/Pallet Racks/Pallet Shuttle Racking

Pallet Shuttle Racking

Deep lanes served by a battery shuttle: the forklift sets each pallet at the lane entry and the shuttle carries it in. Supplied or installed, with a reply within one business day.

Price
Quoted per systemGet your exact price →
Lead time
6–10 weeksConfirmed in your quote
Lanes
Deep, one product eachSized to your stock
Flow
FIFO or LIFOTell us how you ship →
  • New & used
  • Ships from points across the US
  • Supply only or supply & install
Pallet shuttle racking: four deep lanes on three levels, a battery shuttle waiting at the entry of an empty floor lane
Pallet shuttle racking block from the side: blue frames, shuttle rails at each level, orange top ties, pallets seven deep
Bundled pallet rack beams and frames strapped and ready to ship
Trailer loaded with selective rack frames and beams for delivery
1 / 4
G

4.9★★★★★

15 Google reviews ↗

Get a quote for Pallet Shuttle Racking

What do you need?

What happens next
  1. We reply within one business day, with a price or the questions that get you one
  2. You get a quote for the exact parts list, with capacity and delivery
  3. We deliver to your dock, or deliver and install

20+

years installing racking

1,200+

racking installations completed

OR · WA · CA

our core service area, with projects beyond it

★ 4.9

Google rating from 15 reviews

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Sizes and capacities

SpecificationStandard range
LayoutDeep lanes with a shuttle rail along each side; one product per lane
AccessFirst in, first out with an aisle at each end; last in, first out from one aisle
ShuttleBattery shuttle that runs under the pallets; run by remote control or a warehouse system
Lane depthDeep lanes, sized to how many pallets of each product you keep
HeightTypically 3 to 5 levels
Upright framesRoll-formed or structural
Static capacityEngineered per lane for your heaviest pallet; confirmed in your quote
Lift trucksThe counterbalance or reach trucks you already use; they stay at the lane face
BatteriesSwappable battery packs, charged outside the rack
ConditionNew or used racking; shuttles quoted to your system
Lead time6–10 weeks for standard systems; confirmed in your quote
Other sizesOn request: tell us what you need

Capacities are static ratings; every quote confirms the rating for your load.

Pallet shuttle racking with the lane width, level spacing, lane depth and height to the top tie marked
What each size means. Click to enlarge.

Options & accessories

  • Extra shuttlesMore shuttles for more pallets per hour.
  • Spare batteriesSwap a charged pack in and keep working.
  • Cold-store shuttlesBuilt for coolers and freezers.
  • Entry guardsShield the front uprights where the truck works.
  • Pallet centering guidesSquare each pallet at the lane entry.
  • Load signsPost the lane capacity where drivers can see it.

Why order from Lenokers

Any order size

Two replacement beams or a whole building: every request gets a priced quote.

New or used

New steel, used stock, or a mix of both to fit the budget.

Ships across the US

Sent from the shipping point nearest your site, supply only or installed.

One team for the rest

Layout, permit drawings, anchoring and installation, when you need them.

Pallet shuttle, or another system?

A pallet shuttle gives drive-in density without driving into the rack. Watch how each system is loaded and pick the one that fits what you store.

Selective

Many products, a few pallets of each.

Density
Reach
Every pallet
Rotation
Any order
View selective racking →

Pushback

Several pallets of each product, loaded from the aisle.

Density
Reach
Front pallet of each lane
Rotation
Last in, first out
View pushback racking →

Drive-in

Large quantities of one product.

Density
Reach
Front pallet of each lane
Rotation
Last in, first out
View drive-in racking →

Pallet shuttle

This product

Large quantities, deep lanes, trucks stay out.

Density
Reach
Front pallet of each lane
Rotation
First or last in, first out
You’re looking at it

Choose a pallet shuttle when

  • You hold many pallets of each product in deep lanes
  • Your forklifts should stay out of the rack
  • You need first in, first out or last in, first out
  • Cold storage, where every square foot costs most

Choose another system when

  • Every pallet must be within reach → Selective
  • 2 to 6 pallets per product, no battery equipment → Pushback
  • Dated stock on gravity, no shuttles → Pallet flow
  • Deep lanes at the lowest cost → Drive-in

Not sure? Tell us what you store and we’ll recommend the system.

How it’s built

Pallet shuttle racking with the upright frames, shuttle rails, battery shuttle, top ties and entry guards that make up a lane Tap a number to see each part
  • Upright frames
  • Shuttle rails
  • Pallet shuttle
  • Top ties
  • Entry guards

Pick a part to see where it sits on the rack.

Adding to racking you already have? Send a photo of the upright and we’ll match the parts.

Three ways to buy

Forklift unloading a delivery of pallet racking from a container

Supply only

Frames, rails, brackets and ties delivered to your dock; shuttles to your system.

  • New or used
  • Shipped from the point nearest you
  • Matched to racking you already have
Quote supply only
Installer anchoring a new selective rack frameRecommended

Supply & install

Delivered and built by our own crew.

  • Built to the drawing, plumb and level
  • Anchored to the seismic rules where you are
  • Load signs posted
  • Old racking taken down or bought
Quote supply & install
Warehouse layout drawing with rack rows, aisles and a rack schedule

Full project

From an empty floor to racking you can load.

Plan my project

What to send for a fast quote

  1. Pallet size and conditionShuttle lanes take one pallet size in good repair; 48″ × 40″ is standard.
  2. Heaviest pallet weightIt sets the rails, the frames and the shuttle.
  3. Clear heightFloor to the lowest sprinkler, light or beam above the racking.
  4. Pallets per productIt sets how deep each lane should be.
  5. Pallets in and out per hourIt sets how many shuttles you need.
No drawing? No problem

Send a photo or a sketch

A phone photo of the space, or a sketch with the column spacing, is enough to start. We work out the rest with you.

Send my details

Photos from our jobs

Racking installations

1,200+

Years installing racking

20+

First reply

1 business day

“They did a great job, reasonable pricing, and they are very open to jobs with shifting deadlines/priorities.”

Rocky Pope, Google review

Get a quote

Free quote · reply within one business day

Google reviews

Lenokers.com 4.9 / 5 17 Google reviews
View all reviews on Google

Pallet shuttle racking FAQ

Ask your question

or call 971-337-6608

How is pallet shuttle racking priced?

By the racking and the shuttles: frames, rails and ties for the lanes you need, the number of shuttles and batteries for the pallets you move per hour, plus freight and installation if you want it. Send your pallet size and weight, how many pallets of each product you keep, your clear height and your pallets per hour, and we price the system. See warehouse layout design.

How does a pallet shuttle work?

The forklift sets the shuttle in a lane, then sets each pallet on the rails at the lane entry. The shuttle runs in under the pallet, lifts it and carries it to the farthest free position, then comes back for the next. To unload, it brings pallets to the entry one at a time.

Is a pallet shuttle first in, first out?

It can be either. With an aisle at each end, you load from one side and unload from the other: first in, first out. With one aisle, the lane is loaded and unloaded from the same face: last in, first out.

Pallet shuttle or drive-in racking?

Both store pallets in deep lanes. In drive-in racking the truck drives into the lane, which is slower and puts the rack at risk. With a shuttle the truck stays at the lane face, levels can hold different products, and the lane can run first in, first out.

Do shuttles work in freezers?

Yes: shuttle lanes are common in cold storage, because they store the most pallets in the space you pay to keep cold and keep trucks out of the lanes. Cold-store shuttles and batteries are built for the temperature.

Do we need a permit and anchoring?

Often, yes: many cities ask for a permit for storage racking, and racks are anchored to the floor to the local seismic rules. We prepare the permit drawings and anchor every frame we install. See racking permits and rack anchoring.

Send your pallet size. Get a pallet shuttle quote.

Pallet size and weight, the positions you need, or a photo of what you have. You get a priced parts list, new or used.

Any order size

New & used

Supply only or supply & install

Prefer to talk? Call 971-337-6608 · Mon–Fri 8am–5pm

Get a quote for Pallet Shuttle Racking

We reply within one business day.

About pallet shuttle racking

Pallet shuttle racking, also called radio shuttle or shuttle racking, stores pallets in deep lanes like drive-in racking, but the forklift never enters the rack. A battery shuttle runs on rails under the pallets: the driver sets each pallet at the lane entry and the shuttle carries it to the farthest free position. It suits cold storage, food and beverage, and any warehouse with many pallets of each product. Lenokers supplies pallet shuttle racking, shipped from points across the US, supply only or installed by our own crews, with layout, permits and anchoring when the project needs them.

How a pallet shuttle works

Each lane holds one product. The forklift sets the shuttle in the lane, then sets a pallet on the rails at the entry. The shuttle runs in under it, lifts it a little off the rails, carries it to the back and sets it down, then returns for the next pallet. Unloading runs the other way, one pallet at a time to the lane entry.

View down a pallet shuttle lane: rails along both sides, the shuttle carrying a pallet toward the back
Inside a lane: the shuttle carries a pallet toward the back under the stored pallets.

First in, first out or last in, first out

Loaded and unloaded from the same face, a shuttle lane is last in, first out, like drive-in. Open at both ends, it becomes first in, first out: pallets go in from one aisle and leave from the other, oldest first, at the cost of a second aisle.

Two pallet shuttle blocks from above: one loaded and unloaded from one aisle, one loaded at the back and unloaded at the front
One aisle: last in, first out. An aisle at each end: first in, first out.

Shuttles, rails and batteries

The rails run along both sides of the lane on brackets bolted to the uprights: pallets rest on their top, and the shuttle rides their lower flange. Shuttles run on swappable battery packs charged outside the rack, and are driven by a hand-held remote or a warehouse system. The number of shuttles is set by the pallets you move per hour.

Close-up of a battery pallet shuttle between the rails at a lane entry, with yellow lifting plates
The shuttle between the rails at a lane entry, its lifting plates below the pallet seat.

Pallet shuttle vs drive-in racking

Drive-in racking costs less but puts the truck inside the lane, slowly and close to the uprights. A shuttle keeps the truck at the face, lets each level hold its own product and can run first in, first out. For 2 to 6 pallets per product without battery equipment, pushback is the simpler choice.

Pallet shuttle racking beside drive-in racking: shuttle lanes worked from the face, drive-in lanes the truck drives into
With a shuttle the truck stays at the lane face; in drive-in racking it drives into the lane.