Roller carton flow
Full-width roller lanes for cases of steady sizes: the most contact under each carton, the smoothest flow.
- Uniform cases and totes
- Fixed lanes, 6″ to 24″ wide
- Heavy cases up to 100 lb per foot
Lenokers/Products/Light-Duty Shelving/Carton Flow/Roller Carton Flow Racks
Roller Carton Flow Racks
Full-width roller lanes that turn racking into first in, first out carton flow: cases loaded at the back roll to the pick face. Drop-in lanes for the pallet rack you have, or complete flow racks, supplied or installed, with a reply within one business day.
- Price
- Quoted per lane or bayGet your exact price →
- Lead time
- 3–5 weeksConfirmed in your quote
- Lane widths
- 6″ to 24″Lengths cut to the inch
- Capacity
- 35–100 lb per ftHeavier on request →
- New & used
- Ships from points across the US
- Supply only or supply & install
G
Get a quote for Roller Carton Flow Racks
What happens next
- We reply within one business day, with a price or the questions that get you one
- You get a quote for the exact parts list, with capacity and delivery
- We deliver to your dock, or deliver and install
20+
years installing racking
1,200+
racking installations completed
OR · WA · CA
our core service area, with projects beyond it
★ 4.9
Sizes and capacities
| Specification | Standard range |
|---|---|
| Lanes | Full-width rollers between two formed side channels, with dividers between lanes |
| Lane widths | 6″, 9″, 12″, 15″, 18″ and 24″; a case can overhang 3″ on each side |
| Rollers | Light: 0.75″ aluminum or steel, from 35 lb per ft · Standard: from 50 lb per ft · Heavy: 1.38″ galvanized steel with bearings, from 100 lb per ft |
| Lengths | Made to the inch for your rack depth |
| Fit | Drops into existing pallet rack on hanger brackets, or comes as a complete flow rack |
| Complete flow rack | 4′ or 8′ wide, 4′, 6′ or 8′ deep, 84″ uprights; beams rated 3,000 lb per pair; ships knocked down, assembles without tools |
| Front end | Exit stop, or a knuckled front that presents open cases for each picking |
| Cold storage | Rated for freezers and coolers |
| Condition | New |
| Lead time | 3–5 weeks; confirmed in your quote |
| Other sizes | On request: tell us what you need |
Capacities are static ratings; every quote confirms the rating for your load.
Options & accessories
- Knuckled front endTilts the front case up for each picking.
- Lane dividersKeep each SKU in its lane.
- Pick traysAn adjustable shelf at the pick face.
- Label holdersA location label for every lane.
- Heavy-duty rollersSteel rollers with bearings for heavy cases.
- Complete flow racksFreestanding bays when there is no pallet rack.
Why order from Lenokers
Built to your bays
Lanes, beds and shelves made to the inch for your racking and your cases.
Fits the racking you have
Drops into existing pallet rack, or comes as a complete flow rack.
Ships across the US
Sent from the shipping point nearest you, supply only or installed.
One team start to finish
Pick-face layout, supply and installation, when you need them.
Rollers, wheels or angled shelves?
Carton flow comes in three forms. Pick the one that matches how your cases and bins are sized and picked.
Skate wheel carton flow
Full-width beds of staggered wheels: any case width, anywhere across the level, re-slotted without tools.
- Mixed and changing case sizes
- About 90% of the bay usable
- Easy re-slotting
Angled pick shelves
Galvanized shelves tilted toward the picker: slow movers and open bins in clear view, no dead zone at the back.
- Slow movers and open bins
- In racks or on mobile frames
- 50 lb per sq ft
Not sure which you need? Tell us what you store and we’ll recommend the system.
Three ways to buy
Supply only
Lanes made to your rack depth and widths, delivered to your dock with their hangers.
- Made to your lane widths and depths
- Shipped from the point nearest you
- Drops into the racking you have
RecommendedSupply & install
Delivered and built by our own crew.
- Set to the right pitch for your cases
- Fitted into existing racking or a new bay
- Tested with your cartons before we leave
What to send for a fast quote
- Case sizesWidth, depth and weight of the cases or totes you pick.
- How many SKUsOne lane per SKU is the usual start.
- The racking you haveBay width, frame depth and beam type, or a photo.
- How you pickFull cases, or eaches out of open cases.
- How many bays and levelsOr the space you want to fill.
No drawing? No problem
Send a photo or a sketch
A phone photo of the bay you want to convert, with a tape measure on the beam, is enough to start.
Send my detailsPhotos from our jobs
More photos
Racking installations
1,200+
Years installing racking
20+
First reply
1 business day
“They did a great job, reasonable pricing, and they are very open to jobs with shifting deadlines/priorities.”
Rocky Pope, Google review
Get a quote
Free quote · reply within one business day
Google reviews
Lenokers.com
17 Google reviews
Joseph Taormina
Dmytro and Lenokers went above and beyond my expectations. We were looking to liquidate a good amount of pallet racking from our warehouse and between our first contact and our warehouse being cleared of our racking, barely a week had passed! They were kind, courteous, and more than professional for the entire experience. I would not hesitate working with them again!
AJ Morris
Lenokers did a great job for us. Professional and timely. I recommend there services.
Tim Voorhies
Dmytro was great to work with
All went smoothly
Will definitely be calling again
Tim
Steel Tek
Nick Olson
We had to move some inventory around very quickly to make room for a new customer and we ran out of rack space. I called Lenokers and they had exactly what we needed. Within 3 hours we had our racking and we're back to getting organized!
Thanks guys!
Kristin Bowen
It was a pleasure working with Dmytro and his team to improve our warehouse! Timely communications and service.
Related products
How is roller carton flow priced?
Per lane or per bay, by lane width, depth and roller duty, plus a complete rack frame if you need one, freight or installation. Send case sizes, the SKU count and your bay sizes and we price the exact layout.
Will roller lanes fit my pallet racking?
Usually, yes. The lanes hang between the front and back beams of an existing bay, with the back beam set higher to give the slope. A photo of the bay with the beam sizes is enough to check. See warehouse layout design.
What lane width do I need?
Pick the lane by the case width: lanes come 6″ to 24″ wide and a case can overhang 3″ on each side and still flow.
How much weight can the lanes carry?
Light lanes start at 35 lb per foot, standard at 50 lb and heavy steel-roller lanes at 100 lb per foot. The quote states the rating for your lanes.
Rollers or skate wheels?
Rollers suit cases of steady sizes in fixed lanes and give the most contact under each case. Skate-wheel beds suit mixed and changing case sizes, because cases can sit anywhere across the level.
Can it go in a freezer or cooler?
Yes. The lanes are rated for freezers and coolers and are often used for cold-chain picking.
Send your case sizes. Get a carton flow layout.
Case sizes, how many SKUs and the racking you have, or a photo. You get a priced layout for your bays.
Any order size
New & used
Supply only or supply & install
Prefer to talk? Call 971-337-6608 · Mon–Fri 8am–5pm
Get a quote for Roller Carton Flow Racks
We reply within one business day.
About roller carton flow racks
A roller carton flow rack is racking whose levels are full-width roller lanes set on a slight slope. Cases are loaded at the back, roll forward under their own weight and wait at the pick face, so the oldest case is always picked first and pickers stop walking to deep shelves. Lanes drop into existing pallet racking or come as complete flow racks. Lenokers supplies roller carton flow made to your lane widths and rack depth, shipped from points across the US, supply only or installed by our own crews.
Lane widths and case sizes
Lanes come 6″ to 24″ wide. A case can overhang a lane by 3″ on each side and still flow, so the lane is chosen by the case width, one SKU per lane.
Loaded at the back, picked at the front
Replenishment happens from the back aisle while pickers work the front. Cases queue at the pick face in the order they arrived: first in, first out, without anyone rotating stock.
Drop-in lanes for existing racking
Each lane hangs between the front and back beams of a pallet rack bay. The back beam is set higher to give the slope, so a standard bay becomes a flow bay without new frames.
Three roller duties
Light lanes use 0.75″ rollers from 35 lb per foot, standard lanes start at 50 lb per foot, and heavy lanes use 1.38″ galvanized steel rollers with bearings from 100 lb per foot.
