Warehouse Store for Royal Distribution
Warehouse Creation Systems

Warehouse Store for Royal Distribution

IMG_5918
Date
07.05.2025
Category
Client
Royal Distribution
Time
1 weeks
To design a functional warehouse store for Royal Distribution that serves both wholesale buyers and retail customers directly on-site.
Task
The goal was to organize the layout in such a way that a customer entering the facility would naturally walk through the entire shelving area, explore the full product range, select desired goods, and end their journey at a checkout and packaging zone.
Complexity

Our team conducted a thorough assessment of the warehouse facility for Royal Distribution.

We mapped out multiple shelving arrangement options and overlaid them with traffic flows to determine the optimal racking configuration that ensured both customer convenience and operational efficiency.

Technical Highlights
To streamline product selection and order picking, the warehouse was equipped with:

  • a mobile ladder featuring a working platform at 10 feet height;

  • a cart for transporting selected items by customers or staff.

To optimize the project budget, we decided to use a combination of new and pre-owned racking components. New load-bearing frames were supplied, while high-quality used beams and wire mesh decks were incorporated.

Outcome
From project approval to full warehouse launch, only 4 days passed:

  • Day 3 — equipment was delivered to the site;

  • Day 4 — shelving installation and handover of the facility for operation.

Thanks to the professionalism, teamwork, and dedication of our specialists, the client received a well-designed, budget-friendly warehouse store — completed in record time and ready for business.

Implementation
Customer entry and check-in zones
Several customer flow routes along the shelving layout
The exit point leading to checkout
Paths for sorting and restocking inventory
Designated technological and service areas
Details
Total floor area
500 square meters
Shelf storage area
1500 m. sq.
Levels of shelf storage
4 levels
Line speed
0.5 m/s.
Load on one shelf
400 kg
Conveyor speed
1400 boxes per hour
Video review
Project details

Our specialists conducted a comprehensive assessment of the warehouse facility at Royal Distribution. Key project elements were identified, including the customer check-in area, multiple potential customer flow routes along the shelving aisles, the exit path leading to the checkout zone, as well as routes for stock replenishment and order sorting. Technological and service zones were also carefully defined.

Several layout options for the racking system were analyzed. Each was tested against projected customer movement patterns to determine the most efficient and shopper-friendly configuration. The final design was approved and greenlit for implementation.

To optimize the project budget, a decision was made to use a combination of new and used racking elements. We supplied new load-bearing frames along with pre-owned beams and wire mesh shelves in excellent condition.

Equipment was delivered on the third day after approval, and installation was completed on the fourth day, with the warehouse fully operational by the end of the same day.

Thanks to the professionalism, coordination, and passion of our team, the client received a well-planned, cost-efficient warehouse — delivered in the shortest possible time without compromising on quality.

Planning a similar project?
Contact Lenokers — we turn logistics into smart, cost-effective solutions.

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Saturday, Sunday – Closed
Other cases
04.01.2025
A warehouse and production facility under one roof
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